Pipe rack fabrication — IS 800 compliant steel structures for process and utility lines
Pipe rack fabrication is the shop fabrication and site erection of the steel frames that carry process piping, cable trays, and instrument lines through a plant. Sun Corporation Fabricators & Engineers fabricates pipe racks from IS 2062 sections and plate at our Jeedimetla, Hyderabad workshop — with WPS/PQR records, weld inspection, and a quality dossier formatted for EPC and PMC review.
What we fabricate
Typical pipe rack packages include portal frames, trestle bents, longitudinal beams, bracing, pipe shoes and guides (where shown on drawings), and connection plates for site bolt-up. We work from the structural engineer’s approved GA and connection design — shop drawings are prepared in-house before cutting starts.
| Parameter | Typical range |
|---|---|
| Material | IS 2062 Grade A/B; IS 8500 where specified |
| Design basis | IS 800:2007; project-specific load combinations |
| Connections | Bolted site splices; shop-welded sub-assemblies |
| Welding | Qualified WPS/PQR (IS 9595); WPQ welders (IS 7307) |
| NDT | UT/MPI per ITP; third-party when contract requires |
| Project size | 50 MT minimum; multi-level racks to 500+ MT |
| Delivery | Hyderabad workshop; pan-India transport and erection |
EPC and PMC documentation
Pipe rack contracts usually need more than fabricated steel at dispatch. We issue MTCs with heat traceability, weld maps, NDT reports, dimensional checks to IS 800 Annex F, coating records, and packing lists with piece marks — aligned to your submittal register. Credentials and sample dossier structure are on our manufacturer credentials page.
Sectors and geography
Pipe racks for thermal power BOP, pharma and chemical plants in Telangana, cement and material-handling sites, and brownfield tie-ins across India. Local fabrication in Hyderabad reduces freight for projects in Telangana and Andhra Pradesh; we routinely supply racks to Maharashtra, Karnataka, Gujarat, and other states with our own transport coordination.
Related fabricated products
Workshop credentials and enquiry
Fabrication is carried out at our Jeedimetla, Hyderabad workshop under IS 800:2007 with IS 2062 material, qualified WPS/PQR to IS 9595, and in-house Level II UT/MPI. For EPC prequalification packs, see our manufacturer credentials. For full fabrication scope, see structural steel fabrication and heavy steel fabrication.
Send GA drawings, piping layouts, or a scope note for RFQ: Contact Sun Corporation — preliminary response within 24 hours on working days; detailed quotation within 48–72 hours when IFC or enquiry drawings are available.